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Social
insects such as ants or bees operate logistics systems that are highly
effective even though without blueprint or management. Instead, global coordination emerges spontaneously, through the
multiple interactions of many simple components.
Similarly,
when workers are organized into ``bucket brigades'', they can function as
a self-organizing system that spontaneously achieves its own optimum
configuration, without special equipment or control systems. Bucket
brigades are now used in the warehouses of such companies as Revco Drug
Stores, Dell Computer, Readers Digest, Anderson Merchandisers, Mitsubishi
Consumer Electronics, and others. We
will explain bucket brigades and describe their implementation at several
distribution centers, which improved throughput by 10-30% at no cost.
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John
J. Bartholdi is a Professor
in the School of Industrial and Systems Engineering at the Georgia
Institute of Technology, where he is Research Director of The Logistics
Institute. He also teaches
industry short courses in warehousing and distribution.
In
addition to his current position, Bartholdi has been on the faculties of
the University of Michigan and the Shanghai Institute of Mechanical
Engineering. He was named a "Presidential Young
Investigator" by the National Science Foundation, 1984-1989; and [1]his
work has also been supported by, among others, the Office of Naval
Research, the Air Force Office of Scientific Research, and the Defense
Logistics Agency. Many of the tools he has developed have appeared
in commercial software for logistics management.
For
the Logistics Institute Bartholdi is currently directing long-term
projects to help Caliber Systems optimize the design of its freight
networks; and Ford Motor Company improve the responsiveness of its Parts
Distribution Centers. Bartholdi
also serves as Vice-president for Engineering at the consulting firm
Integrated Warehouse Design, Inc., in which capacity he has participated
in the design of distribution systems for many Fortune 1000 companies
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